ANSI Z89.1 - Industrial Head Protection (2024)

ANSI Z89.1 - Industrial Head Protection (1)


The human brain is an incredibly complex organ, bearing a mass amount of folds and wrinkles just so its large surface area can be packed into the head. A system that is so essential to a person’s basic functions needs appropriate protection, something that is accomplished by the cranium and meninges, a system of three membranes beneath the skull. However, the natural protection given to our brain is only suitable for minor hazards, and is insufficient for scenarios in which an individual is exposed to greater dangers. In industry, workers wear hardhats to protect their heads.

According to the OSHA standard 29 CFR 1910.135, “employees working in areas where there is a possible danger of head injury from impact, or from falling or flying objects, or from electrical shock and burns, shall be protected by protective helmets.” However, the standard does not specifically cover any criteria for the protective helmets, instead requiring that they comply with ANSI Z89.1-2009.

What Is the Current Edition of ANSI Z89.1?

ANSI/ISEA Z89.1-2014 (R2019) – American National Standard for Industrial Head Protection is the current edition of the American National Standard for hardhats. It is available on the ANSI Webstore.

What Are ANSI Z89.1 Testing Requirements?

As a general rule of thumb, industrial hardhats should not only absorb the impact of blows to the head, but should also serve as insulators against electric shocks, be water resistant and slow burning, and shield the scalp, face, neck, and shoulders. ANSI Z89.1prepares hardhats for any of these anticipated forces through rigorous testing of the helmets.

ANSI Z89.1 - Industrial Head Protection (2)

In addition to testing procedures for flammability, force transmission, apex penetration, wetness, and temperature, among others, ANSI/ISEA Z89.1-2014 (R2019) classifies the different kinds of protective helmets according to their uses. Manufacturers should mark compliant helmets with the ANSI/ISEA Z89.1-2014 designation, along with the applicable class and head size range, a value that is also listed in the standard.

What Recommendations Does ANSI Z89.1 Give for Workers?

Despite the security given to workers from the standard, there are still incidents of traumatic brain injury, especially in construction, in which it caused 2,200 fatalities between 2003 and 2010. However, according to a survey about worksite accidents and injuries conducted by the Bureau of Labor Statistics (BLS), 84 percent of all workers who suffered head injuries were not wearing head protection.

Because of this irresponsibility in preparing for unanticipated head injuries, ANSI/ISEA Z89.1-2014 (R2019) makes user recommendations to ensure the added safety that comes from wearing a hardhat. Some of these allow the wearer to make use of the helmet’s protection under unique conditions. For example, the standard addresses reverse wearing of the helmets, for which the applicable helmets must be properly tested and marked.

As we discussed in our past post, Preparing Outside Workers for the Summer Heat, workers should not alter their safety garments and equipment to enhance their own comfort, as it can compromise the integrity of the precautionary wearables. The standard advises along these lines, stating that the users should never alter or modify the helmet for any purpose, as it will limit its reliability. Related to the heat, it is also important for users to remember that long-term exposure of heat can degrade a helmet.

ANSI/ISEA Z89.1-2014 (R2019) – American National Standard for Industrial Head Protection is available on the ANSI Webstore.

ANSI Z89.1 - Industrial Head Protection (2024)

FAQs

What is the ANSI standard for head protection is Z89 1? ›

Helmets must comply with the performance guidelines in the ANSI Z89. 1-1986, American National Standard for Personal Protection—Protective Headwear for Industrial Workers Requirements. ANSI Z89. 1-1986 separates protective helmets into different types and classes.

What is the ANSI Z89 1 test? ›

What Are ANSI Z89. 1 Testing Requirements? As a general rule of thumb, industrial hardhats should not only absorb the impact of blows to the head, but should also serve as insulators against electric shocks, be water resistant and slow burning, and shield the scalp, face, neck, and shoulders. ANSI Z89.

What are the three classes of hard hats under ANSI Z89 1 1997? ›

According to ANSI/ISEA Z89. 1-2014 (R2019) and Canadian CSA Z94. 1-2005 standards, hard hat electrical performance is divided into three categories: Class E, Electrical; Class G, General, and; Class C, Conductive.

What regulation states that head protection must meet the specifications of ANSI Z89 1 2009? ›

29 CFR 1910.135(b)(1) and 29 CFR 1926.100(b)(1) state that head protection must meet the 1997, 2003, or 2009 editions of ANSI Z89. 1, or be shown to offer equivalent or better protection. This standard defines: Types and classes of hard hats for specific hazardous situations.

Which hard hats are not ANSI approved? ›

"Bump hats" can be used in areas with low head clearance, to protect against head bumps and cuts. They do not protect against falling or flying objects and are not ANSI approved.

What is the OSHA standard for head protection? ›

29 CFR 1910.135 - Head Protection: The general requirements of this standard state that “The employer shall ensure that each affected employee wears a protective helmet when working in areas where there is a potential for injury to the head from falling objects,” 29 CFR 1910.135(a)(1), and that “The employer shall ...

What is the difference between Type 1 and Type 2 helmet? ›

All protective helmets are required to meet either Type I or Type II requirements. If hazard potential is for top impact, a Type I helmet should be considered. If hazards are present that can impact the front, back and sides, as well as the top of a helmet, use of a Type II helmet should be considered.

Can electricians wear class C hard hats? ›

Class C provides no protection for electrical hazards. 29 CFR 1926.100(c) requires that helmets for the head protection of employees exposed to high voltage electrical shock and burns meet the specifications contained in American National Standards Institute, Z89. 2-1871. A class B helmet complying with ANSI Z89.

What is an ANSI type 2 hard hat? ›

Type 2 helmets, on the other hand, are designed to provide additional protection against impacts to the top and sides of the head. They are commonly used in industries where there is a higher risk of lateral impacts, such as construction, mining, or manufacturing.

Do OSHA hard hats expire? ›

An OSHA hard hat expiration date does not exist, but manufacturers may set a specific date for expiration. Most replace their hard hats every five years.

Can you wear a hat under a hard hat? ›

North/Fibre Metal recommends NOT wearing a baseball hat under a hard hat. A hooded sweatshirt, winter liners and cooling headwear should not affect the performance of a hard hat if these products are worn properly and are fitted smoothly on the head.

Is OSHA doing away with hard hats? ›

To better protect its workers from head injuries, the U.S. Department of Labor's Occupational Safety and Health Administration (OSHA) announced in a late-November press release that the agency is replacing traditional hard hats with more-modern safety helmets for agency employees.

Which ANSI standard covers safety requirements for industrial head protection? ›

ANSI/ISEA Z89. 1 is the American standard for industrial head protection, and OSHA requires US employers to provide head protection that meets or exceeds this standard.

What are the standards for helmet protection? ›

Materials – the helmet must be made of materials that don't react with sweat, skin or substances commonly found in cosmetic products. Field of vision – the helmet must permit reasonable visibility when in use. Shock absorption qualities – the helmet must protect all sides of your head in the event of an impact.

What is the CSA standard for protective headwear? ›

The CSA standard Z94. 1-15 (R2020), Industrial protective headwear – performance, selection, care, and use does not indicate different colours for different jobs. It is important that attention is focused on a hazard assessment and ensuring the hard hat provides the protection required – not the colour.

What is the standard code for helmets? ›

The EN 397 standard specifies physical and performance requirements, methods of test and marking requirements for industrial safety helmets. Industrial safety helmets are intended primarily to provide protection to the wearer against falling objects and consequential brain injury and skull fracture.

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